At present, the MQL micro-lubrication technology has been used in domestic auto parts manufacturing equipment, such as crankshaft oil hole special machine, balance machine, main shaft outer round car, connecting rod and gear machine tool. While the micro-lubrication technology is widely recognized by machine tool manufacturers and end users, it also faces the problem of how to make the micro-lubrication technology fully play its role in improving the processing efficiency. Need to discuss the machine design, processing technology, lubrication mechanism and other aspects.
The idea of ​​using micro-lubrication technology to reduce processing costs is to optimize the processing route when the machining conditions are the same:
(1)
Machining program and machining parameters: cutting tool path, feed amount, depth of cut, cutting speed.
(2) Cutting tools: geometry, materials, coating technology.
(3)
Fixing system: clamping method and efficiency, clamping position, clamping accuracy, clamping force.
(4) Material to be processed: blank state, material properties.
(5)
Machine: Machine speed.
To process any workpiece, it is necessary to fully consider how to reduce the processing cost. Therefore, according to the method of optimizing the route of the machining process, firstly, from the aspects of easy realization, according to the processing procedure and processing parameters, cutting tools, clamping system, material to be processed, machine tool sequence Adjust optimization.
Economic benefits:
1.
Reduce processing costs: MQL lubrication technology is a full-lubrication lubrication technology for lubricants, so there is no waste disposal cost, including cutting fluid procurement, warehousing, transportation and disposal costs.
2.
Overall savings in cooling pump power consumption when cutting fluid is cooled.
3. After the process optimization is completed, the tool life can be expected to be extended.
4.
Subsequent cleaning/cleaning of the workpiece can be dispensed with, resulting in savings
5. Dry iron filings can be recycled as recyclables
6.
The consumption is about 1/30 of the wet cut, and the cost is about 54% of the wet cut.
7.
Reduced energy consumption, average energy saving 2.2kw / machine tool (compared with traditional cutting fluid processing)
Environmental benefits:
(1) Protection of the environment: The processing environment has been greatly improved. The inhalable particles in the workshop have met the standards. The operators have no occupational disease risks. Plant synthetic lubricants are used. No cutting waste oil and waste liquid are produced, and the environment will not be polluted.
(2) Clean operating environment: Because MQL lubrication technology uses very little oil, it is fully consumable lubrication, which is very easy to clean the machine and factory environment.
(3) Exemption of cutting fluid (oil) emissions
The turn-out scrap Metal Baler machine is used to compress scrap metal (steel, copper, aluminum, stainless steel, etc)into metal block or metal bale. The purpose is to save the transportation cost or reduce the raw material loss when smelting.
After compressing, the metal bale is easy to transport and store, so it can save transporation cost, reduce storage area and reduce the loss when smelting. Easy operation, durable and long service life, high efficiency, etc.
1) Hydraulic drive, compact design, great sealing;
2) Customized press box size and bale size;
3) Bale discharging ways include turn-out, side-push out and forward-out;
4) Designed with quick unit that can improve work efficiency substantially;
5) Famous motor, hydraulic system, oil cylinder, piston pump, electrical components;
6) Blades: our scrap metal baler machine with the knife, it can cut the long size material when compressing, so it very goog for the long steel wire and big size material.
Turn-out Baler, Turn-out Baling Machine, Turn-out Baling Press, Turn-out Baler Equipment, Turn-out Metal Compactor
Jiangyin Metallurgy Hydraulic Machinery Factory , https://www.ecobalingmachine.com