Extreme dimension manufacturing and smart manufacturing bring challenges to the machine tool industry

On April 11, 2014, the press conference of the 12th China International Machine Tool & Tools Exhibition (CIMES 2014) sponsored by China National Machinery Industry Corporation, China Machine Tool Corporation, and Reed Exhibitions Group was grandly held at the Beijing International Hotel Conference Center. Held. Liu Bingye, director of the Beijing Machine Tool Research Institute, attended the conference and delivered a speech saying that extreme size manufacturing and intelligent manufacturing have become the two major trends in the development of current CNC machine tools and analyzed the challenges brought by these two major trends.

After more than a decade of development, machine tool manufacturing technology has produced many machine tools with different structures. However, from the perspective of development trends, there are two major trends: the scale characteristics of machine tool processing are developing in extreme directions, and the application of machine tool equipment is meeting the requirements of intelligent manufacturing. Ask for development.

The two major trends bring us the challenge:

We must first look at the two major trends from the perspective of analytic hierarchy. The first major trend tests and measures the problems of a country’s technological level and whether it is a problem. If there is a lack of the technology involved in the first major trend, a country will face monopoly. Threats; The second major trend tests and measures the problems of a country’s strengths and weaknesses in its manufacturing base and covers a wider range of technical aspects.

Facing the challenge of the first major trend, we must develop technologies characterized by precision and scale, and research and develop cutting-edge equipment and processes. One of the three major goals of the Horizon 2020 research and innovation program announced by the European Commission is “to be a leader in the industry”. The key development area is “nanotechnology,” which is also reflected in this development. Claim. In the field of precision-manufactured machine tool equipment, the development of ultra-precision machine tools and work machines has been consistently emphasized, so as to gain a place in the country's high-tech fields.

Facing the challenge of the second-largest trend, we must solve problems related to product quality and performance, such as high reliability in the manufacturing field. The biggest feature of intelligent manufacturing is the emphasis on integration. If there is a problem with the quality of the components and components of the intelligent manufacturing line, the higher the integration, the greater the problem.

In the premise of reliability, the development and manufacturing equipment of a series of supporting unit technology products is the way out. A variety of unit technologies include: machine tool technology, robotics technology, sensor technology, information technology, and logistics technology.

The connotation structure of the parallel unit supporting technology required by the intelligent technology is as follows:

Intelligent high reliability unit supporting technology

Faced with the challenges of the two major trends, we must first attach importance to the existing foundation in the country:

It should be noted that there are certain foundations in the domestic response to the challenges of these two trends. For example, in the research and development of machine tool technology and equipment, the Beijing Machine Tool Research Institute has experienced nearly 60 years of development and has had correlations in different periods. Technology products. In the 1980s, the world’s leading ultra-precision machining technology and machine tools were produced, and the country’s first flexible demonstration line was also produced, fully embodying the Chinese’s ability to develop. Now that the industrial base of China's manufacturing industry has been formed, it will be faster to succeed without giving up the foundation.

We must be a strong manufacturing country. It is not enough to emphasize only one trend. We must not only grasp the cutting-edge of the manufacturing industry, but also attach importance to the foundation and the direction of development can be correct. Only by seeing the trends and driving innovations will not only be the followers of trends, but also the leaders of trends. Our country's equipment manufacturing industry can truly become bigger and stronger.

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