To promote the development of light industry towards high-end in the direction of "smart manufacturing"

"Made in China 2025" has been officially released. The implementation of “Made in China 2025” will help light industry shift gear during growth, strengthen confidence in the new normal, accelerate structural adjustment, strengthen innovation-driven, strive to open up markets, guide and create demand, and maintain steady and rapid Land development also helps us to focus on the next 10 years, to forge ahead, to promote China's light industry as a whole to the high-end, and in 2025 began to enter the world of light industry power.

The intelligent manufacturing project is the core of the five major projects to be implemented in the “Made in China 2025”. As early as last August, we took an active part in the work of the “Made in China 2025” and “Strategic Research on Manufacturing Power” topics led by the Ministry of Industry and Information Technology and the Chinese Academy of Engineering, and put forward the strategic direction of smart manufacturing.

In 2013, Germany proposed the Industry 4.0 strategy, which is the development strategy proposed after the successful completion of Industry 1.0, Industry 2.0, and the basic completion of Industry 3.0. It is a development strategy in a phased order. China's light industry is still in the stage of concurrent development of Industry 2.0 and Industry 3.0. Some industries also need to follow the development path of Industry 2.0 supplementary classes, Industry 3.0 popularity, and Industry 4.0 demonstration. Therefore, our task is more complicated and more arduous than Germany's implementation of Industry 4.0. Germany is a world's manufacturing powerhouse and a leading exporter of industrial manufactured goods. China is a large manufacturing country for light industry, but it is not yet a manufacturing powerhouse for light industry.

"Made in China 2025" has made overall plans for the transformation and upgrading of manufacturing industries. It not only proposes the paths and measures for cultivating and developing emerging industries, but also increases the intensity of transformation and upgrading of large-scale traditional industries such as light industry while also addressing manufacturing. The outstanding contradictions and problems in industry innovation ability, product quality, and industrial infrastructure. In the preparation of light industry "Eleventh Five-Year" development guidance, the China Light Industry Association took the lead in proposing a pre-judgment. After "20 years of continuous development, China's light industry can be divided into three 'industry echelons' into the ranks of the world's light industry power." . Household appliances, leather, furniture, bicycles, batteries and other industries have taken the lead in realizing the goal of becoming a world power.

“Made in China 2025” pointed out that we must seize the R&D and production of smart equipment and smart products, and adopt intelligent manufacturing equipment such as high-end digital machine tools and industrial robots, and intelligently produce intelligent products such as wearable products, smart home appliances, and service robots. And industrialization, and vigorously promote the intelligence of the manufacturing process.

The first is smart manufacturing, realizing machine substitution and solving the problem of rising labor costs. In the past few years, the number of light industry workers in the industry has absorbed more than 30 million people, accounting for about 1/4 of the total number of industrial enterprises in the country. In recent years, due to declining demographic dividends, difficulties in recruiting workers, and rising labor costs, coupled with rising demand for flexible products for manufacturing and continuous improvement in the professional quality and technical level of employees, the “machine substitution” production model that uses robots for automation has been rapidly promoted. Automation and robot applications are the future direction of manufacturing, and they should increase investment in automation.

The second is intelligent manufacturing, which realizes the mechanization, automation, and intelligence of the production process. According to the two stages of “Made in China 2025”, the first stage is from 2015 to 2020, and the application of digital network technology will be fully promoted. Some industries and enterprises will carry out pilots and demonstrations of intelligent technologies; the second stage will be from 2020 to 2025. In 2011, we will vigorously promote the application of networked and intelligent technologies.

The light industry’s home appliance industry has already taken the lead and made gratifying progress and valuable experience. At present, Haier has completed Shenyang Refrigerator, Zhengzhou Air Conditioning, Foshan Washing Machine, and Qingdao Water Heater. The world's first customized air conditioner has been offline at the Zhengzhou Internet Factory. The front end of the Haier Internet Factory is a user interaction customization platform named “Zhong Chuang Hui.” The user interaction customization platform means that the user is no longer a bystander of the product, but is a full-flow participant in manufacturing, and has started the era of individual creation. "Hai Dayuan" module business resource platform is the first global home appliance industry to provide self-registration, self-discrimination, self-interaction, self-transaction, self-delivery and self-optimization resource platform for global suppliers. At present, the platform has completed self-registration. With more than 3,700 module vendors, more than 2,000 solutions interact on the platform to provide users with the best experience. At the end of 2011, Shunde became the country's first national-level "intensified integration of equipment industry and intelligent manufacturing pilot." In addition, Midea Group, Gree Electric Appliances, and Shanghai Hitachi have also increased their investment in intelligent manufacturing such as intelligent modules and robots.

Key industries in the light industry should actively participate in the automation, intelligence, and autonomy of key special special equipment in the industry, participate in the research, design, and manufacture of key core technologies in intelligent manufacturing equipment and intelligent production lines for industrial robots in the industry; increase smart manufacturing Technical transformation and investment in aspects. Vigorously promote the intelligentization of manufacturing processes, and promote the construction of intelligent manufacturing units, smart production lines, smart production plants, and smart factories in key industries from product design intelligence, key process intelligence, and supply chain optimization management and control.

In addition to key industries, the special regions and key industrial clusters of light industry have also made plans to vigorously promote smart manufacturing. Last year, Quanzhou, Fujian Province, began to formulate Quanzhou Manufacturing 2025. Jinjiang City is the core area of ​​Quanzhou Manufacturing and is also the famous “China Shoes Capital”. They proposed to build Quanzhou into the goal of China’s smart manufacturing base.

The third is to speed up the promotion of light industry smart product production levels and continue to meet and guide consumption. Accelerate the R&D and industrialization of intelligent products such as wearable products, smart home appliances, service robots, and digital products (such as smart sewing equipment, smart bathroom, smart toys, and furniture).

"Made in China 2025" proposes a three-step strategic goal of building a manufacturing powerhouse in three decades. China's light industry must also focus on smart manufacturing, and strive to enter the ranks of the world's light industrial powers in the first 10 years. The second decade will enter the middle of the world's light industry powerhouse. In the third decade, 2045, it will enter the leading position of the world's light industrial power. It will eventually become a light manufacturing powerhouse when the 100th anniversary of the founding of New China.

Accelerating the Transformation and Upgrading of China's Light Industry Industry with the Integration of Two Chemicals as the Main Line In recent years, we have done some work in promoting the integration of light industry and achieved results. We took the form of a joint on-site exchange meeting with the Ministry of Industry and Information Technology to promote the deep integration of the two major industries of light industry and the application and development of e-commerce. We actively participated in the establishment and improvement of infant formula milk powder enterprises by means of integration of the two industries. Quality safety traceability system. In cooperation with the Ministry of Industry and Information Technology, the two integrated management systems have been piloted, and seven companies including Haier, Jiuyang, Wahaha Group, Nine Dragons Paper, Yueyang Linzhi, Jinhou Group and Baoen Leather Group have taken the lead in becoming pilot companies.

In the next step, we will continue to implement in depth the “Special Action Plan for the Intensive Integration of Informatization and Industrialization (2013-2018)” of the Ministry of Industry and Information Technology, strengthen the establishment and promotion of industry standards for the integrated management system of enterprises, and accelerate the development of technologies that support deep integration of two key industries. Standards and regulations, continue to carry out the evaluation of the integration development level of enterprises in the papermaking, household appliances, leather and other industries, and start the assessment work of other industries as soon as possible, to carry out typical demonstration work of industry integration. In the various industries, a group of typical demonstration enterprises of the two industries will be selected to support the integration of typical enterprises, and the promotion of the typical experience of the two enterprises in the demonstration industry will be promoted. Develop the public service platform for quality and safety information traceability in the food industry. Promote the process industrial energy online simulation system in key energy-saving and emission-reduction industries, support the establishment of a number of enterprise energy management and control centers, and launch digital energy pilot projects. Promote energy-saving emission reduction information technology, promote the evaluation of enterprise digital energy application level.

Establish a big data platform for leading companies in key industries of light industry, carry out data mining analysis and intelligent decision-making, and optimize resource allocation and business processes. In the key data industry, we have built a large data platform that is open to data, and we have realized long-term dynamic tracking, forecasting and supervision of products and markets through big data.

Strengthen basic foundation breakthroughs to achieve a comprehensive upgrade of basic capabilities in light industry To further enhance the basic capacity building of key industries in light industry, we organized key industries such as papermaking, plastics, home appliances, batteries, fermentation, clocks and watches, sewing machinery, etc. The industry has made breakthroughs in the development of basic components, basic processes and basic materials that are urgently needed for the industry, and strives to achieve breakthrough results in 2015-2017. Based on industrialization, it will be applied to technological transformation of enterprises and will be gradually promoted in the industry.

Take the combined production, learning and research model to coordinate the organization to break through a batch of “four basics” projects that restrict the development of key industries. The papermaking industry is manufacturing shoe press technology and steel Yankee dryer equipment; the home appliance industry is manufacturing new-type motors; the plastics industry is special. Engineering plastics, functional membrane materials; biocatalyst and other industries in industrial catalysts (enzyme preparations) and other technologies; battery industry in precision measurement systems and manufacturing execution systems (MES), new lead-acid battery non-lead grid, high specific energy lithium ion power Lithium-manganese-based composite positive electrode materials for batteries; sewing machinery industry in the oil-free technology, high-precision case manufacturing; watch industry in the precision plywood processing technology and high-precision elastic components (spring, spring) processing technology and other basic areas , make a breakthrough. Use new technologies, new processes, new materials, and new equipment to promote energy conservation and emission reduction of enterprises, and develop green light industrial products; focus on the status quo of key equipment-dependent imports of light industry, and use key technologies, equipment, and key projects as breakthroughs to improve key equipment Level of autonomy. With information technology, biotechnology, and new energy as the signs to promote the development of light industry emerging industries. The breakthrough and application of a number of core technologies have resulted in the production of batch production capacity, which has led to an overall improvement in the building of basic capabilities for light industry.

Focus on quality tree brand to promote the transformation of Chinese products to China's quality. China's light industry competitiveness is not strong, the industry in the low-end international value chain, the lack of world-renowned brands. First, the overall level of China's light industrial product quality and technical standards is not high. The Ministry of Industry and Information Technology interpreted the export toy as an example: From July 2013 to June 2014, the European Union’s new "Toy Safety Directive" was fully implemented for one year. The EU RAPEX notified and recalled toy products manufactured in China and exported to EU countries. In total, there are 498 games. More than 20 toys produced in mainland China are reported and recalled by the European Union RAPEX due to quality and safety problems every month. Second, China's enterprises have invested heavily in brand design, brand building, and brand maintenance. Brand cultivation and development have lagged behind. In 2014, among the world's brands, only a few brands such as Haier, Gree and Bosideng were selected by our country's light industrial enterprises, far lower than the United States, France and Japan. Again, the overall standard system is not high. According to statistics, there are only 39 international light industry standards that China has led to formulate, and the standards update rate is slow. Finally, the development level of China’s leading companies in the light industry is also not commensurate with China’s status as a manufacturing power. In 2014, the number of industrial enterprises above designated size in China's light industry reached 108,000, and the main business revenue reached over 22 trillion yuan, ranking the first in the global light industry. However, in mainland China, there is no light entering the “World 500”. In industrial enterprises, the leading companies with annual sales revenue exceeding 100 billion yuan are Haier, Midea, Gree, Guangming and Yurun. Their contribution to industrial growth is much lower than the average level of industrial developed countries. In addition, enterprises should be encouraged to formulate corporate standards, group standards, and alliance standards that exceed national and industry standards, actively promote the implementation of self-declaration of industrial product quality companies, encourage companies to pursue excellence, and form brand-name products with independent intellectual property rights. Promote the corporate brand value and the overall image of “Made in China”, promote the transformation of Chinese products into Chinese quality, and promote China’s light industry and products as a whole to the high-end segment.

Full implementation of green manufacturing to create light industrial ecology, green industry to increase papermaking, leather, food, batteries and other key industries to promote energy conservation, consumption reduction, emission reduction and pollution control efforts, use of new technologies, new processes, new materials, new equipment to promote energy saving Emission reduction. Strengthen the development and application of cleaner production technologies in key areas, and further implement application demonstration projects and promotion demonstration projects in the clean production implementation programs for the paper, leather, brewing, fermentation, and battery industries. Formulate the evaluation index system of cleaner production technologies in key industries and identify the advanced companies for cleaner production. Establish energy benchmarking companies, carry out energy efficiency benchmarking activities, and vigorously promote new energy-saving technologies. In key industries such as papermaking and food, enterprises will guide the construction of energy management centers and use information technology and management technologies to achieve energy conservation in enterprises. In the battery, leather and other industries research and development, promotion of heavy metal pollution prevention and control technology, significantly improve the industry's clean production level. Strengthen the popularization and application of waste comprehensive utilization technologies, and improve the ability of converting large industrial solid wastes such as waste electrical appliances, waste paper, waste plastics, and leather waste into renewable resources.

Deepen the adjustment of the manufacturing structure and develop the service-oriented manufacturing and producer services industry Focusing on key industries, giving full play to the organization and coordination role of industry associations, integrating related resources, perfecting the common key technology research and development system, and actively constructing enterprises as the mainstay, producing, researching and using A combination of industrial technology innovation strategic alliances; promotion of industry technical innovation public service platform construction, forming a support system for key industries and regional innovation; actively promote the construction of technology integration platform for industrial clusters, and enhance the level of industrial cluster development.

Improve the development level of characteristic regions and industrial clusters. Strengthen guidance and support for planning, industrial upgrades, energy conservation, and emission reduction for the special regions and industrial clusters of light industries, and support industrial clusters with a good foundation for the development of home appliances, leather, furniture, plastics, ceramics, and fermentation. The "Internet +" model establishes and perfects a number of technology service integration platforms for technology research and development, technology consulting, testing, information, etc. for small and medium-sized enterprises, develops specialized markets and e-commerce, organizes and implements industrial cluster demonstration projects, and improves industrial and regional innovations. The system will guide SMEs to follow the development path of “professionalism, precision, specialness and newness”. Improve the quality and grade of industrial clusters, promote the transformation of traditional industrial clusters to independent design and processing, and independent brand production, and realize the overall transformation and upgrading of industrial clusters. Supporting the technical progress of a group of key enterprises in the cluster, playing a leading role in product radiation, technology demonstration, and information diffusion, extending the industrial chain, fully stimulating and promoting the healthy development of small and medium-sized enterprises, and creating a “mass entrepreneurship and innovation” in the light industry. , To create a number of innovative modern industrial cluster demonstration bases that are in line with the low-carbon economy, circular economy development model, and relatively complete industrial chain.