The "Twelfth Five-Year Plan" period is a crucial period for the healthy development of China's mold manufacturing industry. Although there are many environmental uncertain factors at home and abroad, China's economic development is still in the period of rapid growth. The comparative advantage of the mold industry in the international mold market still exists, and the domestic mold market is expected to continue to be optimistic.
During the “Twelfth Five-Year Plan†period, China’s auto industry will grow at an average annual growth rate of around 10%. China's huge demand for automobiles has promoted the rapid growth of the tire industry. The production of automobiles determines the capacity of the automotive tire matching market, while the car ownership determines the capacity of the car tire replacement market. Luo Baihui, secretary-general of the International Model Association, believes that the development of the tire mold industry is closely related to the development of the tire industry. As the production and quantity of automobiles increase, the tire market for supporting and replacing will maintain a rapid growth trend. The industry will also usher in a good time for development. The world tire manufacturing center is shifting to the Asian market headed by China, and the focus of the world's rubber machinery and tire molds has also shifted to China.
International market. Due to the continuous increase in labor costs in industrialized countries, they are forced to transfer molds to developing countries, especially developing countries with good technological bases like China, in order to reduce production costs. The trend of multinational companies coming to China to purchase molds is still developing, and the development of international emerging markets is also promising. Therefore, looking at the development trend at home and abroad, China's tire mold manufacturing industry has a broad development space during the “Twelfth Five-Year Plan†period, and China will surely become a major producer of tire molds in the world.
2. The development strategy highlights the adjustment structure and transforms the development mode, promotes industrial transformation and technological upgrading through innovation and cultivation, and strives to promote the integration of informationization and industrialization, effectively improve the quality and efficiency of development, and strive to achieve development speed and quality improvement, structural optimization, and efficiency. Improve coordination.
(1) Vigorously promote the transformation of product structure and development mode. From the extensive development model that relied mainly on scale expansion and quantity increase in the past, it will gradually shift to a lean development model that mainly relies on scientific and technological progress and improve product quality and level; according to the current domestic tire mold production capacity, the overall overcapacity It is necessary to vigorously develop radial tire molds with high technical added value and continuously increase their proportion in the total tire mold.
(2) Actively promote the development of enterprises in the direction of “big and strong†and “small and specializedâ€. We will vigorously support the development of key key enterprises, enhance their level and industry guidance capabilities; guide and nurture a large number of small and medium-sized enterprises to develop in the direction of “specialization, specialization, and precisionâ€; encourage the optimization and reorganization of corporate assets, and develop various forms of industrial alliances. Strive to develop international and domestic markets.
(3) Actively promote the informationization, digitization, refinement, automation and standardization of the tire mold market; strengthen the combination of production, education and research to promote the improvement of R&D and innovation capabilities; promote the construction of SME service platforms and establish a rational layout in harmony with the tire manufacturing industry. And gradually form an industrial structure with complementary advantages and coordinated development.
(4) It is also necessary to speed up the construction of training bases for skilled personnel, and vigorously cultivate applied and skilled talents, laying the foundation for the transformation of mold enterprises from simple production to production services.
3. Specific targets According to empirical data, the average service life of radial tire active molds is about 20,000 tires. It is expected that the demand for domestic tire molds will reach 30,000 sets at the end of the 12th Five-Year Plan, including 26,000 sets of radial tire molds. About 3 billion yuan.
Development goals during the “Twelfth Five-Year Plan†period: The overall technical level, equipment level and main product quality of the tire mold industry should reach the international advanced level of similar products; the proportion of product exports will increase from the current 15% to around 30%; And CAD/CAE/CAM/PDM design and production technology; improve the overall level of enterprise information management and mold integration manufacturing; the standardization degree and innovation ability of tire mold products should be significantly improved; progress shortens mold production cycle, improves mold life and Stability of use.
4. Development priorities and main tasks In the process of information society and economic globalization, the main development trend of the mold industry is: mold products are represented by large, precise, complex, long-life molds, and high-efficiency, high-precision production Equipped with the development of high-tech mold products. Faced with good market prospects and major problems, China's tire mold companies must work hard to improve their core competitiveness and innovation. Establish a technological innovation system that takes enterprises as the mainstay, market-oriented, and combines production, education and research, and forms the basic institutional framework for independent innovation. Vigorously open up friends with high-tech for the economic and social development, support the development of major industrial technologies, formulate important technical standards, and build the technical basis for independent innovation.
(1) Keep up with the pace of global science and technology development. While continuing to learn advanced foreign technology and track advanced foreign mold manufacturing technology, we must work hard on innovation and create more technologies and products with independent intellectual property rights.
(2) Promote the integration of production, education and research, build and improve national engineering technology centers, promote the formulation and revision of national standards, standards, and enterprise standards, and encourage enterprises to establish standardized databases.
(3) According to the needs of the development direction of national environmental protection tires, increase the innovation of high-end radial tire active mold design and manufacturing technology, supporting technology and key technologies for industrial optimization and upgrading.
(4) Progress Strengthen the construction of quality, standards, measurement and safety supervision systems, and establish and improve quality, standards, measurement and safety supervision systems that are compatible with the development of industry technology.
(5) Expand foreign trade and develop exports. At present, China's four tire molds are close to 15% of the total production, indicating that there is a considerable foundation, but the base is large. To achieve the goal of doubling in five years, we must actively cultivate export bases and key export enterprises.
(6) Improve the quality and level of employees, and solve the shortage of talents through multiple channels, especially the lack of cutting-edge talents.
(7) High-grade radial tire active mold is the most individualized and “dynamic†mold in the mold family, including tire molds for automobiles, engineering vehicles and airplanes. During the "Twelfth Five-Year Plan" period, breakthroughs will be made in key technologies as key projects, so that these technologies representing the advanced level of the industry will achieve significant progress, and progress will be made through the adoption of high-tech, technological research and innovation, and the results will be industrialized. The generation of the entire tire industry will be promoted by point and generation. The main measures are as follows:
First, the tire mold information, integration, intelligent processing technology, mainly to solve the standardization, automation and informationization issues of production management;
The second is the high-speed processing technology of tire molds, mainly to improve processing accuracy and processing efficiency;
The third is the online testing technology for tire mold processing, which is mainly used for product inspection automation to ensure product quality and detection efficiency;
The fourth is the rapid modification technology of tire mold surface to improve the mechanical and physical properties of materials to make up for the shortcomings of domestic materials;
The fifth is the surface technology of the tire mold which is easy to demould. The purpose is to make the mold easier to demould, reduce the probability of sticking in the tire vulcanization process, reduce the number of times the tire manufacturer washes the mold, and improve the appearance quality of the tire surface;
Sixth, the tire mold has no venting technology, which saves rubber materials, about the manpower input and production cost of the tire factory, and improves the quality of the tire surface.
5. Striving for support from all levels of government and giving play to the role of industry associations requires the support of the government. In particular, the formulation of relevant support policies has a huge impact on the development of the industry. The mold industry has the characteristics of high product technology content, large living labor ratio and high value-added tax rate. The corporate tax burden is about double that of the general mechanical and electrical products industry. In recent years, due to the rising cost of molds and the decline in sales prices, the production profit margin is in the downward channel. This phenomenon is not left in the steady and rapid development of the industry. In this regard, mold companies should use the existing policies, and other departments must also strive for the support of the relevant government departments to promote the rapid development of China's tire mold industry. Industry associations must not only play a role as a bridge and link between the government and enterprises, but also serve as a staff and assistant to the government to promote the development of the industry.
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